Example of introduction

Model FW Toyota Automatic Friction Welding Machine U?H Series


U Series (Models with integrated spindle head and slide)

Since the spindle head can be structured as a unit, the material grasping method at the fixed side can be selected freely.

Double ended structure increases the volume of production per unit time.

It is possible to integrate a transfer machine or compound equipment.

LINEUP FW30U?FW60U?FW150U?FW200U
Click on the model to view the image.

H Series (Fixed side sliding type)

Fixed spindle head expands the range of motor selection. The same applies also to the selection of deburring device such as NC cutting equipment, etc.

LINEUP FW45H?FW60H?FW100H
Click on the model to view the image.

Model Max. thrust(kN) Friction joining capacity
Soft steel O.D.
(mm)

Mountable material dimension

(mm)		 Slide shift amount
(mm)		 Related to spindle Gross weight
(Ton)
At friction heating
(kN)

At upset pressurizing (kN)
Revolution speed
(rpm)		 Motor output
(kw)
FW3-U-H 0.3 0.7 1.6-3 4x100 150 15000 2.2P 0.9
FW7-U-H 5 12 3.5-7 7x100 250 4500 5.5-2P 1.5
FW10-U-H 6 18 4.5-10 10x100 250 3600 5.5-2P 1.7
FW15-U-H 12 32 6-15 20x350 300 3000 7.5-2P 2.0
FW30-U-H 40 120 10-30 32x350 400 2400 15-4P 4.1
FW45-U-H 70 200 15-45 45x400 400 1800 22-4P 5.5
FW60-U-H 200 400 20-60 60x400 500 1500 30-4P 6.8
FW80-U-H 250 600 25-80 78x550 500 1000 45-6P 13
FW100-U-H 350 850 30-100 78x600 500 900 55-6P 20
FW120-U-H 400 1200 40-120 85x600 700 800 75-6P 38
FW150-U-H 500 1500 40-150 100x600 700 650 110-6P 49
FW175-U-H 700 2000 50-175 120x700 800 650 160-6P 66
FW200-U-H 1000 3000 60-200 200x1400 1000 400 200-12P 90
Friction joining capacities of U Series and H Series are as shown above.

 

X Series Phase Adjusting Friction Welding Machine

Products, which need the phase adjustment, can be joined with the friction pressure.

This unique constant phase angle control mechanism has been highly evaluated for its achievements at sites of mass production for many years.
LINEUP FW45X?
FW45NC(NC phase adjustment unit developed in 1999)
Click on the model to view the image.

Model Max. thrust(kN) Friction joining capacity
Soft steel O.D.
(mm)

Mountable material dimension

(mm)		 Slide shift amount
(mm)		 Related to spindle Gross weight
(Ton)
At friction heating
(kN)

At upset pressurizing (kN)
Revolution speed
(rpm)		 Motor output
(kw)
FX15-X 1.2 3.2 6-15 16x300 300 3000 7.5-2P 2.4
FX30-X 4 12 10-30 32x350 400 2400 15-2P 4.5
FX45-X 7 12 15-45 45x350 400 1800 22-2P 6.0
FX60-X 20 40 20-60 60x500 500 1500 30-4P 9.0
   

Special propeller machine
FW45X(Special)

??????????????Adobe Flash Player ??????????????

Adobe Flash Player ???
 

Special CVJ (Constant velocity universal joint) machine

FW60U(Special) Machine for constant velocity universal joints

??????????????Adobe Flash Player ??????????????

Adobe Flash Player ???

FW machine for super fine diameters
FW3NC?Dental machine FW3NC

Since this is the single-phase welding, it can join also materials of different kinds, needless to say materials of same kind.

Environment-friendly joining method.(Less power consumption)

FW3NC
Friction joining capacity (mm) 1.6-3
Friction joining accuracy Concentricity(mm) 0.1
Overall length accuracy(mm) TIR0.1
Overall length accuracy(mm) ?0.1
Max. spindle speed(min-1) 15,000
Braking capacity(s) 0.2
(6000?0)
Slide Thrst(N) 70-710
Rapid traverse speed(m/min) 30
Travel distance(mm) 150
Workpiece Revolving sid(mm) 4.0-40.0
Fixed side(mm) 4.0-100.0
Machine weight(kg) 900
Floor space(mm) 1.135×1.062

Cemented carbide
Material Cemented carbide*SUS201
Joining diameter 1.6